Build Your Drone Factory With Us
From a pilot production cell to a sovereign drone campus, layout, NDAA-aligned sourcing, CNC part production, workforce and export governance in one proposal.
Pilot Production Cell
50-150 airframes / month · Operational in ~16-24 weeks
A compact assembly, avionics bench and flight-test cell that turns a validated prototype into repeatable low-rate production.
- Floor plan & station layout
- ESD-safe avionics benches
- Flight-controller test fixtures
- Traveler & serial-number tracking
Scaled Assembly Line
300-1,000 airframes / month · Phased over ~9-14 months
Multi-station line with automated screwdriving, composite part supply, motor/ESC test and burn-in, built for multi-shift output.
- Line balancing & takt design
- In-house CNC / additive part cell
- End-of-line flight acceptance
- Supplier qualification & NDAA sourcing plan
Sovereign Drone Campus
Multi-product, 1,000+ / month · Master-planned, 18-30 months
Greenfield or brownfield campus with production halls, flight range, training center and secure program space for allied partners.
- Site selection & master plan
- Workforce training academy
- Test range & airspace coordination
- Export-control and governance framework
Capacities and timelines are planning ranges, not quotes. Final figures follow a site survey and requirements review.
- 01Executive summaryYour mission, target volumes and why the factory pays back.
- 02Product & demand modelAirframe families, payloads, annual volumes and ramp curve.
- 03Facility conceptLayout, stations, clean areas, flight test and utilities.
- 04Supply chain & sourcingNDAA-aligned components, CNC and additive part plan, alternates.
- 05Compliance & exportITAR/EAR screening, end-user controls, data governance.
- 06Workforce & trainingStaffing plan, technician curriculum, certification path.
- 07Schedule & budget rangesPhased milestones, capex/opex bands, decision gates.
- 08Commercial optionsBuild-transfer, co-production, or managed-operations models.
From Prototype to Pilot Production Drone Cell
Designed a four-station pilot cell, requalified motors and flight controllers to compliant sources, and added end-of-line flight acceptance.
Custom CNC Part Line for UAS Airframes
Stood up a 5-axis CNC and additive cell with first-article inspection, material certs and traveler documentation per lot.
Allied Partner Sovereign Drone Campus Plan
Master-planned a phased campus with co-production of non-controlled assemblies, a training academy and a licensed-technology governance model.